Bonded Seals

Bonded Seal – Usit ring – Multiseal Metrich – Inch BSP

An example of a static seal is a Bonded Seal, also known as a Usit Ring, Multi Seal, Dowty Seal, Dyna Seal, Mega Ring, or simply a washer.

These seals are used for sealing flange connections, bolt heads, hydraulic lines, threaded fittings, and cap or plug nuts.

Using Bonded Seals helps prevent the leakage of gases or liquids in your application.

A Bonded Seal consists of a rigid outer ring made of hard material and an inner ring made of elastomeric material, which functions as the gasket.

Bonded Seals are widely used in hydraulic systems, especially in applications requiring the sealing of bolt heads.

Due to the metal outer ring, Bonded Seals are particularly suitable for high-pressure systems. Heat and pressure are required during the manufacturing process to bond the seal to the outer ring, ensuring it remains securely in place.

This design enhances resistance to cracking, increasing the seal’s pressure capacity. Some models include an additional rubber flap on the inner diameter, also referred to as a self-centering ring.

Category:

Bonded Seals

Bonded Seals (also known as Dowty Seals or Usit Rings) are static seals designed for sealing flange connections, bolt heads, hydraulic lines, threaded fittings, and cap or plug nuts.

Using Bonded Seals helps prevent the leakage of gases or liquids in your application.

They are commonly used in hydraulic systems, particularly in applications where sealing a bolt head is required.

Thanks to their metal outer ring, Bonded Seals are highly suitable for high-pressure systems.

Materials

A Bonded Seal consists of a metal outer ring with a vulcanized trapezoidal sealing ring on the inside.

The choice of material depends on your specific application. What medium and temperature will it encounter?

Additionally, factors such as pressure and duration must also be considered. For a Bonded Seal, the metal ring always determines the maximum pressure the product can withstand.

The most common materials used for Bonded Seals are stainless steel and carbon steel, with elastomers such as NBR and Viton (FPM, FKM).

Metal Materials

Steel (CR6-free galvanized), Stainless Steel 304, and Stainless Steel 316, as well as zinc-chromium plated options.

Elastomer Materials

NBR, Viton (FPM, FKM), EPDM, Silicone (VMQ), FVMQ, HNBR, EPDM, and CR.

Additionally, materials are available with certifications such as KTW, WRC, NSF, WRAS, ACN, FDA, and R67 01 LPG GAS.

 

Variants

Bonded Seals are available in various designs:

The most common types are without centering and with centering.

A Bonded Seal with centering offers several advantages. The centering feature keeps the Bonded Seal or Usit Ring (Multi Seal) securely fixed to the bolt or fitting.

This makes it ideal during assembly and disassembly.

 

Dimensions

The size of a Bonded Seal depends on the dimensions of the nut, bolt, screw, or flange you wish to seal.

The standard sizing of the Bonded Seal corresponds to the standard sizing of the bolt, nut, screw, or flange.

You can also select the Bonded Seal based on metric measurements.

 

Dimensions in Inch / BSP

Including but not limited to: 5/8 – 11/16 – 1/8 – 1/4 – 3/8 – 1/2 – 5/8 – 5/ 16 – 7/16 – 9/16 – 11/16 – 15/16 – 3/4 – 7/8 – 1 – 1 1/16 – 1 3/16 – 1 5/16 – 1 1/4 – 1 1/8 – 1 1/2 – 1 3/8 – 1 5/8 – 1 7/8 – 1 3/4 – 2 – 2 1/8 – 2 1/4 – 2 1/2

Dimensions in Metric (M)

Onder andere: M3 – M4 – M5 – M6 -M8 – M10 – M11- M12 – M13 – M14 – M15 – M16 – M17 – M18 – M20 – M21 – M22 – M24 – M26 – M27 – M28 – M30 – M33 – M36 – M40
Type Bonded Seals, Usitringen, Multiseals : SC, US, USS, SES, SCR, BS, TT, TM,

 

Size Charts

IMPERIAL BONDED SEALS

 

 

INDUSTRY REFERENCE SIZE REF. THREAD A B C D E F MIN. BURST PRESSURE (BAR)
BSP BOLT +0,13 +0,10 +0,10 +0,15 +0,20
-0.00 -0.10 -0.10 -0.15 -0.20
PP45-1 1 6BA 6,35 4,09 3,05  

 

 

0.20/ 0.45

 

 

 

1,22

2150
PP45-2 2 4BA 7,26 5,26 4,12 1570
PP45-3 3 2BA 8,38 6,35 5,21 1375
PP45-4 4 1/4 13,21 8 6,86 4,7 2450
PP45-5 5 1/4 13,34 9,53 6,99 4,7 1700
PP45-6 6 5/16 13,34 9,53 8,31 6,1 1700
PP45-7 7 5/16 14,22 10,04 8,64 6,1 1750
PP45-A 20 1/8 3/8 15,88 11,84 10,37  

 

 

 

 

 

 

 

 

 

 

 

 

0.25/ 0.51
0.25/ 0.51

 

 

 

2,03

8,56 1500
PP45-8 8 0,4 18,36 12,45 11,26 8,56 1950
PP45-9 9 7/16 19,05 13,08 11,69 8,8 1900
PP45-B 21 1/4 1/2 20,57 15,21 13,74 11,45 1550
PP45-10 10 9/16 22,23 16,39 14,86 11,58 1575
PP45-BB 22 0,6 22,23 17,3 15,83 12,1 1310
PP45-11 11 5/8 25,4 18,75 16,51 12,9 1550
PP45-C 23 3/8 23,8 18,75 17,28 14,96 1260
PP45-12 12 11/16 25,4 19,69 18,16  

 

 

 

 

2,5

14,5 1320
PP45-CC 24 3/4 26,92 21,21 19,69 15,8 1260
PP45-D 25 1/2 13/16 28,58 23,01 21,54 18,64 1150
PP45-E 26 5/8 7/8 31,75 24,97 23,49 20,6 1250
PP45-13 13 15/16 33,27 26,04 24,26 20,2 1275
PP45-F 27 3/4 1 34,93 28,53 27,05 24,13 1060
PP45-FF 28 1.1/16 38,61 30,61 27,82 22,9 1250
PP45-14 14 1.1/8 36,58 30,86 29,33 23,9 900
PP45-HH 31 1 1.5/16 42,8 36,88 33,89 30,3 810
PP45-G 29 7/8 1.3/16 38,1 32,29 30,81 27,89 900
PP45-15 15 1.1/4 41,4 35,69 32,64  

 

 

 

 

 

3,38

27,1 800
PP45-H 30 1 1.5/16 42,8 36,88 33,89 30,3 810
PP45-16 16 1.3/8 44,45 38,99 35,94 29,5 700
PP45-17 17 1.1/2 47,75 42,04 38,96 32,7 700
PP45-J 32 1.1/4 1.5/8 52,38 45,93 42,93 38,96 690
PP45-18 18 1.3/4 57,15 48,39 45,34 37,9 875
PP45-K 33 1.1/2 1.7/8 58,6 51,39 48,44 44,86 690
PP45-19 19 2 63,5 54,74 51,69 43,6 780
PP45-L 34 1.3/4 2.1/8 69,85 58,3 54,89 50,8 950
PP45-M 36 2 73,03 63,63 60,58 56,67 700
PP45-MM 37 2.1/2 77,72 67,44 64,39 55,4 750
PP45-N 38 2.1/4 79,5 69,98 66,68 62,8 670
PP45-P 39 2.1/2 90,17 79,38 76,08 72,2 680
79 3 101,47 92,84 89,09 85 550
PP45-H 9030 1 42,8 36,88 33,89  

0.25/ 0.51

 

2,5

30,3 810
PP45-J 9032 1.1/4 52,38 45,93 42,93 38,96 690
PP45-K 9033 1.1/2 58,6 51,39 48,44 44,86 690
PP45-M 9036 2 73,03 63,63 60,58 56,67 700

 

 

GERMAN METRIC BONDED SEALS

 

 

 

UNDUSTRY REFERENCE SIZE REF. A B C D E MIN. BURST PRESSURE (BAR)
+0,13 +0,10 +0,10 +0,25 +0,10 +0,20
-0.00 -0,10 -0,10 -0.00 -0,10 -0,20
PPM4 202 7,00 5,40 4,50  

 

 

 

0,30

 

 

 

 

1,00

3,40 1250
PPM5 203 9,00 6,80 5,70 4,50 1400
PPM5 204 10,00 7,40 5,70 4,50 1500
PPM5.5 205 9,20 7,20 6,20 4,70 1220
PPM6 206 10,00 8,00 6,70 4,70 1130
PPM6 207 11,00 8,20 6,70 4,70 1510
PPM6.7 210 10,20 8,60 7,30 5,77 1330
PPM8 212 13,00 10,00 8,70 6,40 1330
PPM8 213 14,00 10,40 8,70 6,40 1550
PPM8.5 215 13,30 10,50 9,30 6,90 1200
PPM10 216 15,88 12,00 10,35 0.40

 

 

 

 

 

 

 

 

 

 

 

 

0.40

2,00 8,56 1450
PPM10 217 16,00 12,40 10,70  

 

 

 

 

1,50

8,05 1350
PPM10 218 18,00 12,40 10,70 8,05 1880
PPM11 219 16,30 12,70 11,40 9,80 1250
PPM11 221 19,10 13,50 11,80 9,80 1770
PPM12 222 18,00 14,30 12,70 9,73 1250
PPM12 223 20,00 14,40 12,70 9,73 1680
PPM13 225 22,00 15,40 13,70 10,80 1810
PPM13.5 226 18,70 15,70 14,00 11,30 900
PPM14 227 22,00 16,40 14,70 11,38 1510
PPM16 229 24,00 18,40 16,70 13,41 1400
PPM17 230 24,00 19,20 17,40 13,08 1150
PPM17.5 231 24,70 20,10 18,00 13,60 1070
PPM18 232 26,00 20,40 18,70 14,76 1275
PPM20 233 28,00 22,50 20,70 16,76 1150
PPM21 234 28,70 23,30 21,50 2,50 17,80 1080
PPM22 235 28,00 24,20 22,50 1,50 18,10 760
PPM22 236 30,00 24,40 22,70 2,00 18,74 1100
PPM22 237 30,00 24,40 22,70 3,00 18,74 1080
PPM24 238 32,00 26,40 24,70  

 

 

2,00

20,11 1050
PPM26 239 35,00 28,40 26,70 22,30 1050
PPM27 240 36,00 29,00 27,20 23,30 1130
PPM30 242 39,00 33,00 31,00 25,70 860
PPM33 243 42,00 35,80 33,70 28,70 900
PPM33 244 43,00 36,40 34,30 28,70 880
PPM36 245 46,00 38,80 36,70 31,10 880
PPM39 246 51,00 41,90 40,00 2,50 34,10 1020
PPM42 247 53,00 44,40 42,70  

3,00

36,50 940
PPM48 248 59,00 50,80 48,70 41,90 800
PPM52 250 64,50 56,40 53,30 710
PPM88 254 101,35 92,10 89,09 3,25 510

 

FRENCH METRIC BONDED SEALS

 

 

PAMARGAN REFERENCE ALTERNATIVE REF. A B C D E MIN. BURST PRESSURE (BAR)
+0,13 +0,10 +0,10 +0,25 +0,10 +0,20
-0.00 -0,10 -0,10 -0.00 -0,10 -0,20
PPFM3 301 7,50 5,00 3,60  

 

 

0,30

 

 

 

1,00

1950
PPFM4 302 9,00 6,00 4,60 3,40 2000
PPFM5 303 10,00 7,00 5,60 4,50 1780
PPFM6 304 11,00 8,00 6,60 4,70 1680
PPFM6 306 11,40 8,40 7,00 4,70 1540
PPFM8 307 13,00 10,00 8,60 6,40 1330
PPFM10 310 17,00 12,10 10,70  

 

1,50

8,56 1730
PPFM11 312 18,10 13,20 11,80 9,80 1600
PPFM12 313 19,00 14,10 12,70 9,73 1530
PPFM13 315 20,10 15,20 13,80 0,40 10,80 1440
PPFM14 316 21,00 16,10 14,70 0,30 11,38 1370
PPFM16 317 23,00 18,10 16,70 13,41 1240
PPFM17 318 23,70 18,80 17,40 0,40 13,08 1200
PPFM18 320 27,00 20,40 18,70 0,30  

 

 

 

2,00

14,76 1450
PPFM20 321 29,00 22,40 20,70 16,76 1340
PPFM21 323 30,00 23,40 21,70  

 

 

 

 

 

0,40

17,80 1290
PPFM22 324 31,00 24,40 22,70 18,74 1240
PPFM23 325 32,00 25,40 23,70 19,30 960
PPFM24 326 33,00 26,40 24,70 20,11 1160
PPFM26 327 35,30 28,70 27,00 22,30 870
PPFM27 328 36,00 29,40 27,70 23,30 1060
PPFM28 329 36,00 30,30 28,60 24,80 730
PPFM30 331 39,00 32,40 30,70 25,70 970
PPFM33 332 42,00 35,40 33,70 28,70 900
PPFM36 333 48,00 39,60 37,00  

2.50
+0.15
-0.15

31,10 1010
PPFM39 334 51,00 42,60 40,00 34,10 950
PPFM42 335 54,00 45,60 43,00 36,50 890
PPFM45 336 57,00 48,60 46,00 39,50 860
PPFM48 337 60,00 51,60 49,00 41,90 790

 

Rubber Compatibility

NITRILE
(NBR)
HYDROGENATED
NITRILE (HNBR)
FLUOROCARBON
(FKM)
SILICONE (VMQ) FLUOROSILICONE (FVMQ) ETHYLENE PROPYLENE (EPDM) CHLOROPRENE (CR)
General Characteristics
Hardness range IRHD 40-90 40-85 60-90 40-80 40-80 80-90 40-80
Continuous high temperature limit 100∞C 135∞C 200∞C 200∞C 175∞C 125∞C 140∞C
Low temperature capability -30∞C -40∞C -25∞C -60∞C -60∞C -30∞C -55∞C
Dynamic service/Abrasion resistance Excellent Excellent Very Good Poor Poor Fair Very Good
Compression set resistance Very Good Excellent Very Good Excellent Very Good Very Good Good
Fluid Compatibility
Acid Inorganic Fair Good Good Good Good Excellent Fair/Good
Acid Organic Good Good Good Excellent Good Good Good
Ageing Oxygen Fair Good Very Good Excellent Excellent Excellent Very Good
Ageing Ozone Fair/Poor Good Very Good Excellent Excellent Excellent Very Good
Ageing Weather Poor Good Very Good Excellent Excellent Excellent Very Good
Air Fair Excellent Very Good Excellent Very Good Excellent Good
Alcohols Very Good Excellent Fair Very Good Very Good Very Good Very Good
Aldehydes Fair/Poor Fair Poor Good Poor Very Good Fair/Poor
Alkalis Fair/Poor Fair Good Very Good Good Very Good Good
Amines Poor Poor Poor Good Poor Good Very Good
Animal oils Excellent Excellent Very Good Good Excellent Very Good Good
Esters Alkyl Phosphate (Skydrol) Poor Poor Poor Good Fair/Poor Fair/Good Poor
Esters Aryl Phosphate Fair/Poor Fair Excellent Good Very Good Fair Fair/Poor
Esters Silicate Good Good Excellent Poor Very Good Fair Fair
Ethers Poor Poor Poor Poor Fair Poor Poor
Gas permeability Good Good/Excellent Good Poor Poor Good Good
Hydrocarbon fuels Aliphatic Excellent Excellent Excellent Fair Excellent Poor Fair
Hydrocarbon fuels Aromatic Good Good Excellent Poor Very Good Poor Fair/Poor
Hydrocarbons Halogenated Fair/Poor Poor Excellent Poor Very Good Good Poor
Ketones Poor Poor Poor Poor Fair/Poor Very Good Poor
Lubricating oils High aniline Excellent Excellent Excellent Very Good Very Good Poor Good
Lubricating oils Low aniline Very Good Excellent Excellent Fair Poor Poor Fair/Poor
Silicone oils Excellent Excellent Excellent Good Excellent Very Good Excellent
Vegetable oils Excellent Excellent Excellent Excellent Excellent Very Good Good
Water/steam Good/Excellent Excellent Fair Fair Fair Excellent Fair

Other Types of Usit Rings / Washers
Including Parker fitting seals, Stat-O-Seal, Thread Seal, UNC, UNF, 600, 610, 750, and 800.

Manufacturers of Bonded Seals, Usit Rings, Multiseals, Multi-Seals, Dowty Seals, Dyna Seals, Mega Rings, and Washers
Trelleborg (Busak+Shamban), Dowty, Parker, Dichtomatik, Eriks Merkel, NAK, and NOK.

 

 

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